The Technique of FURNITURE MAKING

THICKNESSING/SURFACING, ETC

Immediately after the best edge has been shot the actual thickness of the board must be gauged all round with a marking-gauge, and levelled off exactly to the gauge lines. The exact width of the board is then determined either by measuring with a rule placed on edge and not laid flat across the board (which may tend to give a false reading), or preferably marking in with a pencil-gauge, or with a panel-gauge; the edge is then trued up accordingly. If several boards have to be planed up to an exact and similar width then it will pay to cut a thin lath to the exact dimension, carefully squaring the ends on the shooting-board and using it as a trial stick or template. The lath itself should not be less than 1 in (25 mm) wide, for it is then easier to see that it is laid square across the face of the board and not at a slight angle which again will give a false reading. The length of all boards should, of course, be kept full at this stage to allow for final dimensioning. After several boards for any one carcass have been surfaced they should not be stacked haphazardly until they are needed, but should either be placed one on top of each other on a level bench and weighted down, or stood on edge with a space between so that the air can reach every surface. They should also be protected from direct sunlight and the sooner they are framed together the better, although sufficient time must be given for freshly worked timber to settle down and adjust itself to the prevailing atmospheric conditions. For this reason timber taken straight from the timber-yard is often roughly skimmed over on both faces and allowed to settle for as long as possible before the general levelling, otherwise too much thickness could be lost if the boards warp or crook in length. In machine-planing every board must be flattened on one face on the jointer to take out the wind before it is thicknessed or the pressure of the rollers will merely bend it flat while it is being cut and it will spring back to its original shape as soon as it is released.

SQUARING ENDS

The shooting-board is used for squaring ends, but if the wood is too wide or too heavy to be held on the board then the ends will have to be shot in the vice and checked against a long try - square. The practice of nicking off the far corner to prevent the grain splintering out is not to be recommended, and it is advisable to learn how to use the try-plane in both directions, leading with the left hand, reversing the plane and leading with the right. An alternative method is to cramp/clamp a block at the far corner to support the grain, and a similar scrap piece is sometimes necessary when squaring ends on the shooting-board.

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The Technique of FURNITURE MAKING

ESTIMATING THE COST OF MAN-HOURS IN HANDWORK

Where no previous records are available the proprietor must assess his own capabilities and those of his employees. Common joinery items are usually in softwood of fairly large dimensions, with …

Costs of man-hours

The total cost of man-hours at the rates paid, plus overtime rates where applicable, plus health insurance, pensions, paid holidays, etc. have to be considered. Here again these may be …

Appendix: Costing and estimating

Costing is the pricing of completed work taking into account not only all the direct expenses— materials, wages and insurances, fuel and power, machining costs, workshop expenses, etc.—but also a …

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