ANUAL SERVICE M

NUTS, BOLTS, FASTENERS

Check that all chassis nuts and bolts are tightened to their correct torque values (page 1-14).

Check that all safety clips, hose clamps and cable stays are in place and properly secured.

NUTS, BOLTS, FASTENERS

WHEELS/TIRES

Raise the front wheel off the ground by placing a workstand or equivalent under the engine.

NUTS, BOLTS, FASTENERS

Hold the fork leg and move the front wheel side­ways with force to see if the wheel bearings are worn.

Raise the rear wheel off the ground by placing a workstand or equivalent under the engine.

Hold the swingarm and move the rear wheel side­ways with force to see if the wheel bearings are worn.

Check the tires for cuts, embedded nails, or other damage.

NUTS, BOLTS, FASTENERS

Check the front (page 14-9) and rear (page 15-9) wheels for trueness.

Tire pressure Check the cold tire pressure.

should be checked

when the tires are cold.

TIRE PRESSURE:

FRONT: 98 kPa (1.0 kgf/cm2, 14 psi) REAR: 98 kPa (1.0 kgf/cm2, 14 psi)

NUTS, BOLTS, FASTENERS

RIM LOCK

SPOKE WRENCH

Inspect the wheel rims and spokes for damage. Tighten any loose spokes and rim locks to the speci­fied torque.

TOOLS:

FRONT:

Spoke wrench, 6.1 mm

07JMA-MR60100 or 07701-0020300 (6.1 mm)

REAR:

070MA-KZ30100

Spoke wrench, 6.6 mm

TORQUE:

Front spoke:

3.68 N m (0.4 kgf m, 2.7 Ibf ft) Rear spoke:

3.7 N-m (0.4 kgf-m, 2.7 Ibf-ft) Front/rear rim Lock:

12 N-m (1.2 kgf m, 9 Ibf-ft)

NUTS, BOLTS, FASTENERS

STEERING HEAD BEARINGS

Raise the front wheel off the ground by placing a workstand or equivalent under the engine.

Be sure the control Check that the handlebar moves freely from side-to-

L

cables do not side. interfere with handlebar rotation.

Check the steering stem bearings by grabbing the fork legs and attempting to move the front fork for­ward to backward.

NUTS, BOLTS, FASTENERS

If the handlebar moves unevenly, binds, or has ver­tical movement, inspect the steering head bearings (page 14-48).

If excessive play has detected, check the steering stem for cracks.

ANUAL SERVICE M

TROUBLESHOOTING

ENGINE DOES NOT START OR IS HARD TO START 1. Fuel Line Inspection Check fuel flow to carburetor. Does fuel reach the carburetor? IMO - • Clogged fuel hose or …

WIRING DIAGRAM

WIRING DIAGRAM WIRING DIAGRAM

STARTER SWITCH

INSPECTION '05 - '07: Remove the front visor. - '05 -'07: (page 3-5) - After '07: (page 3-6) Disconnect the starter switch 2P (Black) connector. STARTER SWITCH Check for continuity …

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