ANUAL SERVICE M

FUEL TANK

REMOVAL/INSTALLATION

Remove the radiator shrouds (page 3-4).

Turn the fuel valve to "OFF" and disconnect the fuel valve side of the fuel hose.

• Place an approved gasoline container and catch the gasoline.

• Wipe off spilled out gasoline.

Remove the bolt and fuel valve.

Disconnect the breather hose from the steering stem.

Unhook the band and air cleaner case cover from the fuel tank.

Remove the bolt, collar and fuel tank.

Installation is in the reverse order of removal.

NOTE:

• Insert the breather hose into the steering stem as shown.

• After installation, make sure there are no fuel leaks.

• Route the wire harnesses properly.

- '05-'07: (page 1-25)

- After '07: (page 1-32)

5 N-m (0.5 kgf-m, 3.7 lbf-ft)

RADIATOR SHROUDS

5 N-m (0.5 kgf-m, 3.7 lbf-ft)

After '07:

BAND

FUEL VALVE

EXHAUST SYSTEM

MUFFLER REMOVAL/INSTALLATION ('05 - '07)

Remove the right side cover (page 3-3).

Loosen the muffler joint band bolt.

Remove the muffler mounting bolts, washer and muffler.

Remove the bolt, washer and heat shield from the muffler.

Remove the torx screw, washer and diffuser from the muffler.

Apply muffler sealant to the diffuser as shown.

Install the diffuser, washer and torx screw to the muffler.

Tighten the torx screw to the specified torque. TORQUE:

Install the heat shield and washer, tighten the bolt to the specified torque.

TORQUE: 12 N m (1.2 kgf m, 9 Ibf ft)

Install a new gasket onto the exhaust pipe. Install the muffler to the exhaust pipe.

Install the washer and muffler mounting bolts. Tighten the muffler joint band bolt to the specified torque.

TORQUE: 21 N-m (2.1 kgf m, 15 Ibf-ft)

Tighten the muffler mounting bolts to the specified torque.

TORQUE: 26 N m (2.7 kgf m, 19 Ibf-ft)

Install the right side cover (page 3-3).