ANUAL SERVICE M

FRONT VISOR

FRONT VISOR

FRONT VISOR

BOLTS

REMOVAL/INSTALLATION ('05 - '07)

Remove the bolts and front visor.

Release the headlight 3P connector from the wire I r. діі/fp

clamp and disconnect it. "

Install the front Installation is in the reverse order of removal.

visor by aligning its
grommets with the
tabs on the steering
stem.

3P CONNECTOR

FRONT VISOR

FRONT VISOR

FRONT VISOR

BOLTS

FRONT VISOR

REMOVAL/INSTALLATION (After '07)

Remove the bolts and front visor.

3P (NATURAL) CONNECTOR

Disconnect the headlight 3P (Natural) connector.

Install the front Installation is in the reverse order of removal.

GROMMETS

visor by aligning its grommets with the tabs on the steering stem.

TABS

SUB-FRAME

FRONT VISOR

BATTERY TERMINAL COVER

WIRE BANDS

REMOVAL

Remove the following:

- Seat (page 3-3)

- Side covers (page 3-3)

- Muffler ('05 - '07: page 3-9, After '07: page 3-11)

- Battery (page 17-6)

- Air cleaner housing (page 6-7)

Remove the wire bands and battery terminal cover.

Disconnect the tail light connectors and starter relay switch 4P connector.

CONNECTORS,

*

FRONT VISOR

Remove the starter relay switch and ignition control module (ICM) from the rear fender.

REAR FENDER

FRONT VISOR

Remove the bolts and rear fender.

SUB-FRAME

FRONT VISOR

Remove the sub-frame upper mounting bolts and sub-frame.

INSTALLATION

Do not tighten the sub-frame upper mounting bolts yet.

BOLTS

FRONT VISOR

Install the sub-frame and upper mounting bolts.

Install the rear fender and bolts.

Tighten the bolts to the specified torque.

TORQUE: 13 N m (1.3 kgf m, 10 Ibf ft)

FRONT VISORFRONT VISORConnect the tail light connectors and starter relay switch 4P connector.

BATTERY TERMINAL COVER

FRONT VISOR

Route the wire harnesses properly ('OS - '07: page 1­25, After '07: page 1-321 Be careful not to damage the wires.

Install the starter relay switch and ICM onto the rear fender.

Install the wire bands and battery terminal cover. Install the following:

- Air cleaner housing (page 6-9)

- Battery (page 17-6)

- Muffler ('05 - '07: page 3-9, After '07: page 3-11)

- Side covers (page 3-3)

- Seat (page 3-3)

WIRE BANDS

ANUAL SERVICE M

TROUBLESHOOTING

ENGINE DOES NOT START OR IS HARD TO START 1. Fuel Line Inspection Check fuel flow to carburetor. Does fuel reach the carburetor? IMO - • Clogged fuel hose or …

WIRING DIAGRAM

WIRING DIAGRAM WIRING DIAGRAM

STARTER SWITCH

INSPECTION '05 - '07: Remove the front visor. - '05 -'07: (page 3-5) - After '07: (page 3-6) Disconnect the starter switch 2P (Black) connector. STARTER SWITCH Check for continuity …

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