FRONT WHEEL/SUSPENSION/STEERING
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13 N-m (1.3 kgf-m, 10 lbf-ft) |
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After '07:
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• Keep grease off the brake pads and disc.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc with a high quality brake degreasing agent.
• When servicing the front wheel, fork or steering stem, support the motorcycle using a work stand or equivalent under the engine.
• After front wheel installation, check the brake operation by applying the brake lever.
• Refer to the brake system information (page 16-3).
• When using the lock nut wrench, use a 20-inch long deflecting beam type torque wrench. The lock nut wrench increases the torque wrench's leverage, so the torque wrench reading will be less than the torque actually applied to the fork damper. The specification given on this page is actual torque applied to the fork damper, not the reading on the torque wrench when used with the lock nut wrench. The procedure later in the text gives the actual and indicated torque.
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Unit: mm (in)
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U-nut U-nut U-nut Apply locking agent to the threads Apply locking agent to the threads |
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Apply locking agent to the threads |
Front axle holder bolt Front axle nut Front brake disc nut Front spoke Front rim lock
Handlebar upper holder bolt
Handlebar lower holder nut
Front master cylinder holder bolt
Clutch lever pivot bolt
Clutch lever pivot nut
Engine starter switch housing screw
Engine stop button screw
Front brake caliper mounting bolt
Fork cap
Fork center bolt
Fork center bolt lock nut
Pressure release screw
Fork damper
Fork protector mounting bolt Front brake disc cover bolt Front brake hose guide bolt Fork top bridge pinch bolt Fork bottom bridge pinch bolt Steering stem nut Steering stem adjusting nut Tripmeter cable clamp screw Steering damper mounting bolt (After '07)
Throttle bolt (throttle side)
TOOLS 20 N m (2.0 kgf-m, 15 lbf-ft)
88 N-m (9.0 kgf-m, 65 lbf-ft)
16 N-m (1.6 kgf-m, 12 lbf-ft) 3.68 N-m (0.4 kgf-m, 2.7 lbf-ft)
12 N-m (1.2 kgf-m, 9 lbf-ft)
22 N-m (2.2 kgf-m, 16 lbf-ft)
44 N-m (4.5 kgf-m, 32 lbf-ft) 9.9 N-m (1.0 kgf-m, 7.3 lbf-ft) See page 14-52
10 N-m (1.0 kgf-m, 7lbf ft)
1.15 N-m (0.1 kgf-m, 0.8 lbf-ft) 1.5 N-m (0.2 kgf-m, 1.1 lbf-ft) 30 N-m (3.1 kgf-m, 22 lbf-ft)
30 N-m (3.1 kgf-m, 22 lbf-ft)
69 N-m (7.0 kgf-m, 51 Ibf ft)
22 N-m (2.2 kgf-m, 16 lbf-ft)
1.2 N-m (0.1 kgf-m, 0.9 lbf-ft) 34 N-m (3.5 kgf-m, 25 lbf-ft)
7 N-m (0.7 kgf-m, 5.2 lbf-ft)
13 N-m (1.3 kgf-m, 10 lbf-ft)
5.2 N-m (0.5 kgf-m, 3.8 lbf-ft) 22 N-m (2.2 kgf-m, 16 lbf-ft)
20 N-m (2.0 kgf-m, 15 lbf-ft) 108 N-m (11.0 kgf-m, 80 lbf-ft) See page 14-51
0. 7 N-m (0.1 kgf-m, 0.5 lbf-ft) 20 N-m (2.0 kgf-m, 15 lbf-ft)
4 N-m (0.4 kgf-m, 3.0 lbf-ft)
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Ball race remover 07946-3710500 |
Spoke wrench, 6.1 mm 07JMA-MR60100
Steering stem socket 07916-3710101
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or 07702-0020001 (U. S.A. only) |
or 07701 -0020300 (6.1 mm) or equivalent commercially available in U. S.A.
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Driver 07749-0010000 |
Fork seal driver, 47 mm 07VMD-KZ30100
Attachment, 30 mm I. D. 07746-0030300
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or 07VMD-KZ3010A (U. S.A. only)
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Pilot, 20 mm 07746-0040500 |
Attachment, 37 x 40 mm 07746-0010200
Bearing remover head, 20 mm 07746-0050600
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Piston base 07958-2500001 |
Bearing remover shaft 07GGD-0010100
Bearing race installer (2 required) 07VMF-KZ30100
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Installer shaft 07VMF-KZ30200 |
Lock nut wrench, 50 mm 07WM A-KZ30100
Fork rod stopper 07AMB-KZ3A100 (U. S.A. only)
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Depth gauge (After '07) 07AMJ-MENA100 |
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Collar (After '07) 07KPF-VD60100 |
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Hard steering
• Steering stem adjusting nut too tight
• Faulty or damaged steering head bearings
• Insufficient tire pressure
• Faulty steering damper (After '07)
Steers to one side or does not track straight
• Bent fork tube
• Bent axle
• Wheel installed incorrectly
• Unequal oil quantity in each fork tube
• Faulty steering head bearings
• Bent frame
• Worn wheel bearings
• Worn swingarm pivot components
• Unevenly adjusted right and left fork legs
Front wheel wobbling
• Bent rim
• Worn front wheel bearings
• Bent spokes
• Faulty tire
• Axle not tightened properly
• Unbalanced tire and wheel
Wheel hard to turn
• Faulty wheel bearing
• Bent front axle
• Brake drag
Soft suspension
• Weak springs
• Low fork fluid level
• Low tire pressure
• Incorrect fork fluid weight
Stiff suspension
• Fork oil quantity too much
• Incorrect fork fluid weight
• Bent or damaged fork tubes
• Clogged fork fluid passage
Front suspension noisy
• Insufficient fluid in fork
• Loose fork fastener
