The Technique of FURNITURE MAKING

SAW KERFING

This traditional method is not now used to any great extent in production furniture-making, but it still has an important role in smaller workshops, as it is often a more economic method in one-off work than laminating. In practice a series of saw cuts are run down to within about 1/8 in (3 mm) of the outer face (319:1) according to the wood species, and the closer the cuts are the easier the wood will bend, with hard oak requiring a spacing of 1/4 in (6 mm) or less. There is a tendency for the bend to form a series of small flats at (A) not discernible in the white but magnified under a gloss polish, therefore highly finished surfaces should not be bent by this method. It is, however, useful for bending sheets of stiff plywood or laminboard and 319:2, 3 show its application to lengths of very hard English maple moulding (A) which warped badly after they had been worked. Saw cuts were run in 319:2 down to the dotted line (A), the moulding G-cramped/C-clamped down to a level surface and small glued wedges inserted as 319:3. Plenty of time was allowed for the glue to harden and the straightened moulding gave no further trouble. (See also Restoration, repairs and wood finishing, Part X).

LAMINATING

320 Chair made in laminated ash from one shaped former/form only, by John Varley

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The Technique of FURNITURE MAKING

ESTIMATING THE COST OF MAN-HOURS IN HANDWORK

Where no previous records are available the proprietor must assess his own capabilities and those of his employees. Common joinery items are usually in softwood of fairly large dimensions, with …

Costs of man-hours

The total cost of man-hours at the rates paid, plus overtime rates where applicable, plus health insurance, pensions, paid holidays, etc. have to be considered. Here again these may be …

Appendix: Costing and estimating

Costing is the pricing of completed work taking into account not only all the direct expenses— materials, wages and insurances, fuel and power, machining costs, workshop expenses, etc.—but also a …

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