The Technique of FURNITURE MAKING

Basic techniques and joint construction 13 Wood preparation

Preliminaries to any sound construction are (1) a full cutting list of all the pieces required; (2) good timber free from natural defects, accurately sawn and planed up flat, square and out of twist; (3) careful planning of the work ahead, including the choosing of appropriate jointing methods, the order in which they are to be cut and the order and method in which the various pieces and parts are to be assembled in the completed carcass. This last is important and must be accurately visualized if there are to be no last-minute hitches, with carefully cut joints glued ready for assembly unable to be driven home because the direction of entry conflicts with other parts already in position.

SETTING/LAYING OUT

The wood must first be cut to approximate length, and it is always better to square off from either a sawn edge or a pencil-line along the length if the planks are waney. If an incorrect line is drawn—and all measurements should always be checked and double checked—then it should be cancelled out and a broad arrow- drawn against the corrected measurement (128A). The ends of the plank should be care-

Basic techniques and joint construction 13 Wood preparation

128 Marking a new line (A) and marking the trued edge (B)

fully examined for hidden splits and the first few inches of any plank which has been stored for any length of time may have to be sacrificed. Due allowance for working must be made, with 1/4 in (6 mm) on width and 1/2 in (12 mm) on the length for the first rough sawing to dimension unless the cuts are machine-made and accurate. Customary allowance for planing (surfacing) sawn thicknesses is usually 3/32 in (2.5 mm) for each wrot (finished) face.

The following is an outline of procedure using predominantly hand tools. Although many of these operations would normally be undertaken with the aid of machinery in professional shops, at some time or other, particularly on one-off, prototype or site work, every one of these hand processes might be used. Also, there is no better way of understanding the materials we work with than through a basic training in hand skills and techniques.

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The Technique of FURNITURE MAKING

ESTIMATING THE COST OF MAN-HOURS IN HANDWORK

Where no previous records are available the proprietor must assess his own capabilities and those of his employees. Common joinery items are usually in softwood of fairly large dimensions, with …

Costs of man-hours

The total cost of man-hours at the rates paid, plus overtime rates where applicable, plus health insurance, pensions, paid holidays, etc. have to be considered. Here again these may be …

Appendix: Costing and estimating

Costing is the pricing of completed work taking into account not only all the direct expenses— materials, wages and insurances, fuel and power, machining costs, workshop expenses, etc.—but also a …

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