ANUAL SERVICE M

OPTIONAL PARTS

ITEM

REMARKS

MAINTENANCE:

Work stand

Pin spanner Air gauge

DRIVE CHAIN & SPROCKET:

Driven sprocket /chain link Standard

Optional

HANDLEBAR LOWER HOLDER:

Standard

Optional

For maintenance

Pin spanner A x 2 For shock absorber spring installed length (preload) adjustment (two required)

51T (Aluminum)/114 50T (Aluminum)/114 52T (Aluminum)/116

3 mm offset no offset

ITEM

REMARKS

FORK ( 05 - '07):

Spring

TYPE

SPRING RATE

OIL CAPACITY

Light

2 scribe marks

0.45 kgf/mm (25.20 Ibf/in)

Standard

338 cm3 (11.4 US oz, 11.9 Imp oz) Maximum

407 cm3 (13.8 US oz, 14.3 Imp oz) Minimum

311 cm3 (10.5 US oz, 10.9 Imp oz)

Standard

or

No mark (factory products) or 1 scribe mark (after market parts)

0.47 kgf/mm (26.32 Ibf/in)

Standard

332 cm3 (11.2 US oz, 11.7 Imp oz) Maximum

402 cm3 (13.6 US oz, 14.2 Imp oz) Minimum

306 cm3 (10.3 US oz, 10.8 Imp oz)

Heavy

3 scribe marks

0.49 kgf/mm (27.44 Ibf/in)

Standard

335 cm3 (11.3 US oz, 11.8 Imp oz) Maximum

405 cm3 (13.7 US oz, 14.3 Imp oz) Minimum

309 cm3 (10.5 US oz, 10.9 Imp oz)

FORK (After 07):

Spring

TYPE

SPRING RATE

OIL CAPACITY

Light

2 scribe marks

0.45 kgf/mm (25.20 Ibf/in)

Standard

330 cm3 (11.2 US oz, 11.6 Imp oz) Maximum

407 cm3 (13.8 US oz, 14.3 Imp oz) Minimum

311 cm3 (10.5 US oz, 10.9 Imp oz)

Standard

or

No mark (factory products) or 1 scribe mark (after market parts)

0.47 kgf/mm (26.32 Ibf/in)

Standard

324 cm3 (11.0 US oz, 11.4 Imp oz) Maximum

402 cm3 (13.6 US oz, 14.2 Imp oz) Minimum

306 cm3 (10.3 US oz, 10.8 Imp oz)

Heavy

3 scribe marks

0.49 kgf/mm (27.44 Ibf/in)

Standard

327 cm3 (11.1 US oz, 11.5 Imp oz) Maximum

405 cm3 (13.7 US oz, 14.3 Imp oz) Minimum

309 cm3 (10.5 US oz, 10.9 Imp oz)

The standard fork springs mounted on the motorcycle when it leaves the factory are not marked. Before replacing the springs, be sure to mark them so they can be distinguished from other optional springs.

ITEM

REMARKS

SHOCK ABSORBER:

Spring

TYPE

SPRING RATE

IDENTIFICATION MARK

Light

5.30 kgf/mm (296.8 Ibf/in)

Blue paint

Stan-

5.50 kgf/mm (308.0 Ibf/in)

No mark (factory products) or Red paint (after market parts)

Heavy

5.70 kgf/mm (319.2 Ibf/in) 5.90 kgf/mm (330.4 Ibf/in)

Pink paint Silver paint

The standard shock spring mounted on the motorcycle when it leaves the factory is not marked. Before replacing the spring, be sure to mark it so it can be distinguished from other optional springs.

EMISSION CONTROL SYSTEMS

The U. S. Environmental Protection Agency (EPA), and the California Air Resources Board (CARB) require that off-road motorcycle comply with applicable exhaust emissions standards during it useful life, when operated and maintained according to the instructions provided.

SOURCE OF EMISSIONS

The combustion process produces carbon monoxide, oxides of nitrogen and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when sub­jected to sunlight. Carbon monoxide does not react in the same way, but is toxic.

Honda Motor Co., Ltd. utilizes appropriate carburetor settings as well as other systems, to reduce carbon monoxide and hydrocarbons.

EXHAUST EMISSION CONTROL SYSTEM

The exhaust emission control system is composed of lean carburetor setting, no adjustments should be made except for high altitude setting and idle speed adjustment with the throttle stop screw. The exhaust emission control system is sepa­rate from the crankcase emission control system.

CRANKCASE EMISSION CONTROL SYSTEM

The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and carburetor.

OPTIONAL PARTS

AIR CLEANER

CARBURETOR

FRESH AIR BLOW-BY GAS

ANUAL SERVICE M

TROUBLESHOOTING

ENGINE DOES NOT START OR IS HARD TO START 1. Fuel Line Inspection Check fuel flow to carburetor. Does fuel reach the carburetor? IMO - • Clogged fuel hose or …

WIRING DIAGRAM

WIRING DIAGRAM WIRING DIAGRAM

STARTER SWITCH

INSPECTION '05 - '07: Remove the front visor. - '05 -'07: (page 3-5) - After '07: (page 3-6) Disconnect the starter switch 2P (Black) connector. STARTER SWITCH Check for continuity …

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e-mail: msd@msd.com.ua
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