LUBRICATION SEAL POINTS
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LOCATION |
MATERIAL |
REMARKS |
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Decompressor shaft 20.9 mm and 14 mm O. D. areas (After '07) Decompressor plunger sliding area (After '07) Camshaft journal and lobes Rocker arm bore and valve slipper surfaces Valve stem (valve guide sliding surface) Valve stem end sliding surface Valve lifter outer surface Clutch outer guide inner surface Clutch outer needle bearing rolling area Clutch lifter lever cam area Kickstarter pinion gear inner surface Kickstarter spindle spline area and gear rolling area Starter gear holder gear rolling surface Connecting rod big end sliding area Connecting rod small end inner surface Transmission gear spline area, rolling area and sliding surface Shift fork gear guide area and guide pin area Shift fork sliding surface Shift fork shaft outer surface Each gear sliding surface |
Use molybdenum oil solution (mixture of the engine oil and molybdenum grease with the ratio 100g : 70 cc) |
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Mainshaft spline area and sliding surface Countershaft spline area and sliding surface |
Use molybdenum oil solution (mixture of the engine oil and molybdenum paste with the ratio 1:1) |
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Camshaft holder mounting bolt threads Cylinder head nut threads and seating surface Balancer shaft nut threads Piston outer surface and piston pin hole Piston pin outer surface Piston rings Cylinder bore Decompressor cam mounting bolt threads ('05 - '07) Decompressor lifter arm mounting nut threads and seating surface ('05 - '07) Decompressor adjuster lock nut threads ('05 - '07) Clutch lifter and lifter rod sliding area Clutch lifter piece needle bearing Clutch disc linings and plates Clutch center lock nut threads and seating surface Clutch outer sliding surfaces Engine oil drain bolt threads and seating surface Plug hole seal circumference Primary drive gear bolt threads One-way clutch outer surface Starter clutch outer sliding surface Starter driven gear sliding surface Starter gear holder mounting bolt threads Flywheel nut threads and seating surface Transmission gear teeth Transmission oil drain bolt threads and seating surface Shift drum guide grooves Gearshift spindle serration area Oil pump rotors sliding area Kickstarter spindle journal (15 mm O. D.) Crankshaft oil seal outer surface Each bearing Each O-ring |
Engine oil |
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LOCATION |
MATERIAL |
REMARKS |
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Crankshaft hole cap threads Timing hole cap threads Countershaft collar O-ring Armature shaft end Each oil seal lips Dust seal lips Oil filter spring contact area Mechanical seal lips |
Multi-purpose grease |
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Gearshift drum center pin bolt threads |
Locking agent |
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Stator mounting bolt threads |
Coating width: 4.5 ± 1.0 mm (0.18 ± 0.04 in) from tip |
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Ignition pulse generator mounting bolt threads |
Coating width: 4.5 ± 1.0 mm (0.18 ± 0.04 in) from tip |
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Cam sprocket bolt threads |
Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip |
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Balancer shaft bearing set plate bolt threads Mainshaft bearing set plate bolt threads Gearshift drum bearing set plate bolt threads |
Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip |
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Countershaft bearing set plate screw threads |
Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip |
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Cam chain tensioner bolt threads Throttle shaft screw threads ('05, '06) Throttle shaft torx screw threads (After '06) |
Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip |
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Oil jet mounting bolt threads |
Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip |
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Crankcase tightening bolt threads APPLIED POSITION |
Coating width: 6.5 ± 1.0 mm (0.26 ± 0.04 in) from tip |
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Crankshaft bearing set plate torx screw threads |
Locking agent |
Coating width: 6.5 ± 1.0 mm |
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(Pro Honda Hondalock 3 or equivalent high strength locking agent) |
(0.26 ± 0.04 in) from tip |
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Alternator wire grommet sealing surface |
Liquid sealant |
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LOCATION |
MATERIAL |
REMARKS |
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Steering head bearing rolling area and dust seal lips |
Urea based multi-purpose grease with extreme pressure (example: Kyodo Yushi EXCELITE EP2, Shell stamina EP2 or equivalent) |
Apply 3 - 5 g for each bearing |
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Wheel bearing dust seal lips Wheel bearing rolling area Kickstarter arm joint Swingarm pivot bolt sliding surface Swingarm pivot needle bearing rolling area Swingarm pivot thrust bearing rolling area Swingarm pivot dust seal lips Shock arm needle bearing rolling area Shock arm dust seal lips Shock linkage side collars Shock linkage needle bearing sliding area Rear shock absorber spherical bearing rolling area Rear shock absorber dust seal lips Brake pedal pivot bolt sliding surface Gearshift change pedal sliding area of pin Throttle cable end and sliding area Clutch cable end adjuster inside surface Clutch lever pivot bolt sliding surface Sidestand pivot bolt sliding surface Air cleaner element-to-air cleaner housing contacting area (After '07) |
Multi-purpose grease |
Apply 3.5 ±2 g |
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Brake caliper pin bolt sliding area Brake caliper bracket pin bolt sliding area Brake caliper dust seal lips Brake caliper and bracket pin boots inside surface Brake lever pivot bolt sliding surface Brake lever adjuster tip Rear master cylinder push rod rounded surface Rear master cylinder boot fitting area |
Silicone grease |
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Drive chain slider screw threads Fork protector mounting bolt threads Front brake caliper mounting bolt threads Front caliper pin bolt threads Front caliper bracket pin bolt threads Rear caliper bracket pin bolt threads Steering damper mounting bolt threads (After '07) |
Locking agent |
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Brake caliper piston seal lips Brake caliper piston outer surface Master cylinder inner surface Master cylinder piston outer surface |
DOT4 brake fluid |
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Handlebar grip rubber inner surface Air cleaner housing connecting surface |
Honda Bond A or Pro Honda Handgrip Cement (U. S.A. only) |
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Fork cap O-rings Center bolt O-rings Fork bushing Fork oil seal Fork dust seal Steering damper plug bolt O-ring (After '07) Steering damper end cap O-ring (After '07) Steering damper free piston O-ring (After '07) Steering damper rod O-ring (After '07) |
Pro Honda HP Fork Oil 5W |
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Shock arm nut threads and flange surface Shock link nut threads and flange surface Throttle grip sliding area |
Engine oil |
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LOCATION |
MATERIAL |
REMARKS |
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Front engine hanger-to-engine contacting area |
Molybdenum disulfide paste (Dow Corning® 321 or equivalent) |
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Diffuser ('05 - '07) |
Sealant |
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Spark arrester mounting bolt threads (After '07) |
Molybdenum disulfide grease (TB1901 or equivalent) |
