ANUAL SERVICE M
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS
|
Unit: mm (in)
|
ITEM
|
STANDARD
|
SERVICE LIMIT
|
|
Cold tire pressure
|
98 к Pa (1.0 kgf/cm!, 14 psi)
|
-
|
|
Axle runout
|
-
|
0.20 (0.008)
|
|
Wheel rim runout
|
Radial
|
-
|
2.0 (0.08)
|
|
Axial
|
-
|
2.0 (0.08)
|
|
Wheel hub-to-rim distance
|
See page 14-10
|
-
|
|
Fork
|
Spring free length
|
500 (19.7)
|
493 (19.4)
|
|
Slider runout
|
-
|
0.20 (0.008)
|
|
Recommended fork oil
|
Pro Honda HP Fork Oil 5W or equivalent
|
-
|
|
Oil level
|
42-47(1.65-1.85)
|
-
|
|
Fluid capacity ('05 - '07)
|
Outer tube
|
332 cm3 (11.2 US оz, 11.7 Imp oz)
|
-
|
|
Fork damper
|
192 cm3 (6.5 US oz, 6.8 Imp oz)
|
-
|
|
Fluid capacity (After '07)
|
Outer tube
|
324 cm3 (11.0 US oz, 11.4 Imp oz)
|
-
|
|
Fork damper
|
192 cm3 (6.5 US oz, 6.8 Imp oz)
|
-
|
|
Compression damping adjuster
|
'05 - '07
|
14 clicks out from full in
|
-
|
|
standard position
|
After '07
|
11 clicks out from full in
|
-
|
|
Rebound damping adjuster standard position
|
'05 - '07
|
7 clicks out from full in
|
-
|
|
After '07
|
6 clicks out from full in
|
-
|
|
Steering damper (After '07)
|
Recommended damper oil
|
Pro Honda HP Fork Oil 5W or equivalent
|
-
|
|
Free piston depth at 20°C (68CF)
|
27.3-27.9(1.07-1.10)
|
-
|
|
Damping force adjuster standard position
|
9 clicks out from full in
|
-
|
|
REAR WHEEL/SUSPENSION SPECIFICATIONS
|
Unit: mm (in)
|
ITEM
|
STANDARD
|
SERVICE LIMIT
|
|
Cold tire pressure
|
98 kPa (1.0 kgf/cm*, 14 psi)
|
-
|
|
Axle runout
|
-
|
0.20 (0.008)
|
|
Wheel rim runout
|
Radial
|
-
|
2.0 (0.08)
|
|
|
Axial
|
-
|
2.0 (0.08)
|
|
Wheel hub-to-rim distance
|
See page 15-11
|
-
|
|
Drive chain slack
|
25-35(1.0-1.4)
|
60 (2.4)
|
|
Drive chain width
|
-
|
13.4(0.53)
|
|
Drive chain size/link
|
DID
|
520MXV/114
|
-
|
|
Drive chain slider thickness
|
-
|
5.0 (0.20)
|
|
Drive chain roller O. D.
|
Upper
|
-
|
39 (1.5)
|
|
|
Lower
|
-
|
35 (1.4)
|
|
Shock
|
Damper gas pressure
|
980 kPa (10.0 kg/cm*, 142 psi)
|
—
|
|
absorber
|
Damper compressed gas
|
Nitrogen gas
|
-
|
|
Recommended shock oil
|
|
Pro Honda HP Fork Oil 5W or equivalent
|
-
|
|
Damper rod compressed force at 12 mm compressed
|
20.0 - 24.0 kgf (44.1 - 52.9 Ibf)
|
-
|
|
Standard oil capacity
|
395 cm3 (13.4 US oz, 13.9 Imp oz)
|
-
|
|
Spring installed length
|
'05 - '07
|
258.5(10.18)
|
-
|
|
(standard)
|
After '07
|
258.0 (10.16)
|
-
|
|
High speed side compression
|
'05 - '07
|
3/4 -1-1/4 turns out from full in
|
-
|
|
damping adjuster standard position
|
After '07
|
7/12 - 1-1/12 turns out from full in
|
-
|
|
Low speed side compression damping adjuster standard position
|
10 clicks out from full in
|
-
|
|
Rebound damping adjuster standard
|
Г-v
p
I
LD
О
|
11 - 14 clicks out from full in
|
_
|
|
position
|
|
After '07
|
10 - 13 clicks out from full in
|
|
|
HYDRAULIC BRAKE SPECIFICATIONS
|
Unit: mm (in)
|
ITEM
|
STANDARD
|
SERVICE LIMIT
|
|
Front
|
Brake fluid
|
DOT 4
|
-
|
|
Brake disc thickness
|
3.0 (0.12)
|
2.5(0.10)
|
|
Brake disc warpage
|
-
|
0.15(0.006)
|
|
Master cylinder I. D.
|
11.000(0.4331)
|
11.050 (0.4350)
|
|
Master piston O. D.
|
10.971 (0.4319)
|
10.840 (0.4268)
|
|
Caliper cylinder I. D.
|
27.025 (1.0640)
|
27.060 (1.0654)
|
|
Caliper piston O. D.
|
26.968(1.0617)
|
26.853 (1.0572)
|
|
Rear
|
Brake fluid
|
DOT 4
|
-
|
|
Brake disc thickness
|
4.0 (0.16)
|
3.5(0.14)
|
|
Brake disc warpage
|
-
|
0.15(0.006)
|
|
Master cylinder I. D.
|
9.547 (0.3759)
|
9.575 (0.3770)
|
|
Master piston O. D.
|
9.491 (0.3737)
|
9.465 (0.3726)
|
|
Caliper cylinder I. D.
|
22.650 (0.8917)
|
22.712 (0.8942)
|
|
Caliper piston O. D.
|
22.620 (0.8905)
|
22.573 (0.8887)
|
|
Brake pedal push rod standard length
|
79.6 mm (3.13 in)
|
-
|
|
BATTERY/CHARGING SYSTEM SPECIFICATIONS
|
ITEM
|
SPECIFICATIONS
|
|
Battery
|
Capacity
|
12 V-6 Ah
|
|
Current leakage
|
0.1 mA max.
|
|
Voltage
(20°C/68°F)
|
Fully charged
|
13.0-13.2 V
|
|
Needs
charging
|
Below 12.4 V
|
|
Charging current
|
Normal
|
0.6 A/5 - 10 h
|
|
Quick
|
3.0 A/1.Oh
|
|
Alternator
|
Capacity
|
78 W/5,000 rpm
|
IGNITION SYSTEM SPECIFICATIONS
|
ITEM
|
SPECIFICATION
|
|
Spark plug
|
Standard
|
(NGK)
|
IFR8H11
|
|
(DENSO)
|
VK24PR211
|
|
Optional
|
(NGK)
|
IFR9H11
|
|
(DENSO)
|
VK27PRZ11
|
|
Spark plug gap
|
1.0 - 1.1 mm (0.039 - 0.043 in)
|
|
Ignition coil resistance (at 20°C/68°F)
|
Primary
|
0.1 -0.3 n
|
|
Secondary with plug cap
|
9-16Ш
|
|
Secondary without plug cap
|
4-8 Ш
|
|
Ignition coil peak voltage
|
100 V minimum
|
|
Ignition pulse generator resistance (at 20°C/68°F)
|
180 - 280 О
|
|
Ignition pulse generator peak voltage
|
0.7 V minimum
|
|
Alternator exciter coil resistance (at 20°C/68°F)
|
9 - 28 £1
|
|
Ignition timing ("F" mark)
|
8° BTDC/1,800 rpm
|
|
Throttle position sensor (Blue - Black) resistance (at 20°C/68°F)
|
4-6Ш
|
ELECTRIC STARTER SPECIFICATION
|
ITEM
|
STANDARD
|
SERVICE LIMIT
|
|
Starter motor brush length
|
10.25 (0.404)
|
6.75 (0.266)
|
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