FRONT BRAKE CALIPER
REMOVAL
Drain the front brake hydraulic system (page 16-6). Remove the brake pads (page 16-10).
Remove the brake hose oil bolt, sealing washers and brake hose eyelet.
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PAD SPRING |
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CALIPER |
If necessary, lightly apply compressed air to the caliper fluid inlet to get the piston out.
Place a shop rag under the caliper to cushion the piston when it is expelled.
Do not bring the air Use the air in short spurts.
nozzle too close to the inlet or the pistons may be forced out with excessive force that could cause injury.
Push the dust seals and piston seals in and lift them out.
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Be careful not to damage the piston sliding surface. |
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PISTON SEALS |
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DUST SEALS |
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Clean the seal grooves, caliper pistons and caliper piston sliding surfaces with clean brake fluid.
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Check the caliper cylinder and pistons for scoring, scratches or damage.
Measure the caliper cylinder I. D.
SERVICE LIMIT: 27.060 mm (1.0654 in)
Measure the caliper piston O. D. SERVICE LIMIT: 26.853 mm (1.0572 in)
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PISTON SEALS |
Coat new piston seals with clean brake fluid.
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Coat new dust seals with silicon grease.
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Install each piston seal, dust seal and caliper piston in their proper locations. |
Install the piston and dust seals into the grooves in the caliper body.
Coat the caliper pistons with clean brake fluid and install them into the caliper cylinder with their open ends facing the pad.
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jeirt f J DUST SEALS
CALIPER ^
PISTONS
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When assembling Assemble the caliper and bracket. the caliper and INSTALLATION Install the caliper/bracket assembly to the fork leg. Clean and apply locking agent to the caliper mount - h Install and tighten the mounting bolts to the speci- TORQUE: 30 N m (3.1 kgf m, 22 Ibf ft) |
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Install the brake pad retainer onto the caliper Л/оге the installation Install the pad spring into the caliper body. CALIPER direction of the pad pep|ace the caliper and bracket pin boots if there is BRACKET sPnn9- wear( deterioration or damage. Apply silicone grease to the inside of the boots then Apply silicone grease to the caliper pin bolt sliding |
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Install the brake hose eyelet to the caliper body with new sealing washers and oil bolt. Push the brake hose eyelet to the stopper on the caliper, then tighten the oil bolt to the specified torque. TORQUE: 34 N m (3.5 kgf m, 25 Ibf-ft) Install the brake pads (page 16-10). Fill and bleed the front brake hydraulic system (page 16-7). |
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RETAINER |
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PAD SPRING |
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CALIPER |
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BRAKE HOSE |
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I CALIPER/BRACKET ASSEMBLY % - v |
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BOLT |
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S3» SEALING WASHERS % И V4 |
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CALIPER GUARD |
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BOLTS |
