COMPONENT LOCATION
STARTER SWITCH
GENERAL
• A halogen headlight bulb becomes very hot while the headlight is ON, and remain hot for a while after it is turned OFF. Be sure to let it cool down before servicing.
• Note the following when replacing the halogen headlight bulb.
- Wear clean gloves while replacing the bulb. Do not put finger prints on the headlight bulb, as they may create hot spots on the bulb and cause is to fail.
- If you touch the bulb with your bare hands, clean it with a cloth moistened with denatured alcohol to prevent its early failure.
- Be sure to install the dust cover after replacing the bulb.
• Check the battery condition before performing any inspection that requires proper battery voltage.
• A continuity test can be made with the switches installed on the motorcycle.
|
ITEM |
SPECIFICATIONS |
|
Headlight |
12 V-35W |
|
Tail light |
LED |
|
Fuse |
15 A |
|
0.7 N m (0.1 kgf-m, 0.5 Ibf ft) 4.2 N-m (0.4 kgf-m, 3.1 Ibf ft) 0.7 N-m (0.1 kgf-m, 0.5 Ibf-ft) |
|
Headlight mounting screw Tail light mounting screw Tail light wire clamp screw |
|
DUST COVER |
|
DUST COVER |
|
|
Remove the front visor.
- '05 -'07: (page 3-5)
- After '07: (page 3-6)
Remove the dust cover.
|
BULB SOCKET |
|
'05 - '07 shown- |
|
|
While pushing the bulb socket, turn it counterclockwise and remove the bulb socket.
Remove the bulb.
Avoid touching the halogen headlight bulb. Finger prints can create hot spots that cause a bulb to break.
|
'05 - '07 shown:
|
Install a new bulb into the headlight unit while aligning the tab with the groove of the headlight unit.
If you touch the bulb with your bare hands, clean it with a cloth moistened with denatured alcohol to prevent early bulb failure.
|
05 - '07 shown |
While pushing the bulb socket, turn it clockwise and install the bulb socket.
BULB SOCKET
|
TOP" MARK |
Install the dust cover tightly against the headlight unit with its "TOP" mark facing up.
Install the front visor.
- '05-'07: (page 3-5)
- After '07: (page 3-6)
DUST COVER
"TOP" MARK
DUST COVER
|
ADJUSTING SCREW/ SPRING |
|
CLAMP MOUNTING SCREWS |
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REMOVAL/INSTALLATION ('05 - '07) Remove the front visor (page 3-5). Remove the vertical beam adjusting screw, spring, mounting screws, clamp and headlight unit. Installation is in the reverse order of removal. TORQUE: Headlight mounting screw: 0.7 N-m (0.1 kgf m, 0.5 Ibf ft) Adjust the headlight aim (page 4-31). |
HEADLIGHT UNIT!
REMOVAL/INSTALLATION (After '07)
|
MOUNTING SCREWS |
|
ADJUSTING SCREW/ SPRING |
Remove the front visor (page 3-6).
Remove the vertical beam adjusting screw, spring, mounting screws and headlight unit.
Installation is in the reverse order of removal.
TORQUE:
Headlight mounting screw:
0. 7 N m (0.1 kgf m, 0.5 Ibf ft)
Adjust the headlight aim (page 4-31).
HEADLIGHT UNIT
