ANUAL SERVICE M

CAMSHAFT INSTALLATION (After ’07)

CAMSHAFT INSTALLATION (After '07)

CAMSHAFT INSTALLATION (After '07)CAMSHAFT INSTALLATION (After '07)Apply molybdenum oil solution to the outer surface of each valve lifter.

VALVE LIFTERS

DOWEL PINS

CAMSHAFT INSTALLATION (After '07)

Install the valve Install the valve lifters into the camshaft holder.

inters in their Mgke sure the dowe| pjns are jnstalled in the cam-

ongmal location. shaft ho)der

CAMSHAFT HOLDER ASSEMBLY

Apply molybdenum oil solution to the cam lobes.

Install the camshaft holder assembly with the intake cam lobes facing up.

Apply oil to the camshaft holder mounting bolt threads, and install them.

Tighten the bolts in a crisscross pattern in two or three steps to the specified torque.

TORQUE: 14 Nm (1.4 kgf-m, 10 Ibf ft)

BOLTS

INDEX LINE

DECOMPRESSOR PIN

When installing the cam sprocket, face the decompressor pin to the front side.

SETTING PIN

CAM CHAIN

Install the cam chain onto the cam sprocket.

When installing the cam sprocket, align the follow­ing:

- Decompressor weight hole with the setting pin of the decompressor shaft

- Bolt hole of the cam sprocket with the camshaft

- Index line on the cam sprocket with the "A" mark of the camshaft holder

'Д" MARK

CAM SPROCKET

CAM SPROCKET

Clean and apply locking agent to the cam sprocket bolt threads.

Temporarily install the one cam sprocket bolt.

Turn the crankshaft clockwise one turn, then install and tighten the other cam sprocket bolt to the speci­fied torque.

TORQUE: 20 N-m (2.0 kgf m, 15 Ibf ft)

Turn the crankshaft clockwise one turn again, and tighten the remaining cam sprocket bolt to the specified torque.

DECOMPRESSOR’WEIGHT

1. Move the decompressor weight outside with

your finger.

- The plunger operation is normal if it is
retracted.

2. Release the decompressor weight.

- The decompressor weight should move inside
automatically.

- The plunger operation is normal if it is pro - j

truded.

CAMSHAFT INSTALLATION (After '07)

CAMSHAFT INSTALLATION (After '07)

CAMSHAFT INSTALLATION (After '07)

Install the cam chain tensioner lifter bolt with a new sealing washer.

Tighten the cam chain tensioner lifter bolt securely. №

Check the O-ring is in good condition, replace it if necessary.

(

Apply oil to the O-ring.

Apply grease to the crankshaft hole cap threads.

Install the crankshaft hole cap and tighten it to the specified torque.

TORQUE: 15 N m (1.5 kgf-m. 11 lbf-ft)

Install the cylinder head cover (page 9-42).

ANUAL SERVICE M

TROUBLESHOOTING

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WIRING DIAGRAM

WIRING DIAGRAM WIRING DIAGRAM

STARTER SWITCH

INSPECTION '05 - '07: Remove the front visor. - '05 -'07: (page 3-5) - After '07: (page 3-6) Disconnect the starter switch 2P (Black) connector. STARTER SWITCH Check for continuity …

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