ANUAL SERVICE M

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

CAM CHAIN GUIDE

REMOVAL

Remove the following:

- Cylinder head (page 9-24)

- Left crankcase cover (page 12-4)

- Flywheel (page 12-5)

Remove the cam chain guide.

CAM CHAIN TENSIONER/CAM CHAIN GUIDERemove the bolt, washer, collar and cam chain tensioner.

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

CAM CHAIN TENSIONER

BOLT/COLLAR/WASHER

INSPECTION

Inspect the cam chain tensioner and cam chain гдм г..дім ri unc guide for excessive wear or damage, replace them if lhain CjUlUh

necessary.

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

CAM CHAIN TENSIONER

INSTALLATION

CAM CHAIN TENSIONER

Apply locking agent to the cam chain tensioner bolt threads.

Install the cam chain tensioner, collar, washer and bolt.

Tighten the bolt to the specified torque.

TORQUE: 12 Nm (1.2 kgf m, 9 Ibf ft)

BOLT/COLLAR/WASHER

CAM CHAIN GUIDE

Install the cam chain guide by aligning the tabs with the grooves in the cylinder and the guide end with the groove in the crankcase.

Install the following:

- Flywheel (page 12-6)

- Left crankcase cover (page 12-6)

- Cylinder head (page 9-36)

CYLINDER HEAD DISASSEMBLY

INSULATOR

SCREW

O-RING BOLT

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

Remove the cylinder head (page Э-24).

Loosen the insulator band screw and remove the insulator from the cylinder head.

Г'

Remove the bolt, water hose joint and O-ring.

To prevent loss of tension, do not compress the valve spring more than necessary to remove the cotters.

VALVE SPRING COMPRESSOR

'ATTACHMENT COTTERS SPRING SEAT

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

07757-0010000

07959-KM30101

VALVE

RETAINER

STEM SEAL

VALVE SPRING

CAM CHAIN TENSIONER/CAM CHAIN GUIDE

during disassembly so they can be installed in their original locations.

Remove the valve spring cotters using the special tools.

TOOLS:

Valve spring compressor Valve spring compressor attachment

- Spring retainer

- Valve spring

- Valve

- Stem seal

- Spring seat

Mark all parts Remove the following:

ANUAL SERVICE M

TROUBLESHOOTING

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WIRING DIAGRAM

WIRING DIAGRAM WIRING DIAGRAM

STARTER SWITCH

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