ANUAL SERVICE M

ASSEMBLY

DUST SEAL WASHER

INSULATED WASHER

SHIM ARMATURE

FRONT COVER

BRUSH SPRING

WASHER

INSULATORS

O-RING

BRUSH HOLDER INSULATOR TERMINAL BOLT

INSULATOR PLATE

3.4 N m (0.3 kgf-m, 2.5 Ibf-ft)

- Insulator plates

- Brush holder

- Washers

- Brush

- Screws

- Brush springs

BRUSH

Apply grease to the armature shaft end.

Install the shims onto the armature shaft.

Install the armature onto the rear cover while push­ing the brushes into the brush holder.

Install a new seal ring and motor case to the rear cover while holding the armature tightly to keep the magnet of the case from pulling the armature against it.

NOTICE

The coil may be damaged if the magnet pulls the armature against the case.

Apply grease to the oil seal lip and needle bearing in the front cover.

Install the washer by aligning its tabs to the front cover grooves.

Install the shims Install the shims and insulated washer onto the properly as noted armature shaft. during removal. Install a new seal ring onto the motor case.

Install the front cover being careful not to damage the oil seal lip.

Tighten the motor case bolts to the specified torque.

TORQUE: 3.4 N m (0.3 kgf m, 2.5 Ibf-ft)

INSTALLATION

Install the starter motor onto the crankcase.

Install and tighten the starter motor mounting bolt. Install the starter motor cable and terminal nut onto the motor terminal.

Tighten the nut securely.

Install the rubber cap over the motor terminal prop­erly.

Install the cylinder (page 10-10).

BOLTS - Я RUBBER CAP