ADDITIONAL ITEMS REQUIRING FREQUENT REPLACEMENT
|
Item |
Cause |
Remark |
|
Cylinder head gasket Clutch disc Cylinder gasket Right crankcase cover gasket |
Compression leak Wear or discoloration Leakage Damage |
Replace whenever disassembled Replace whenever disassembled Replace whenever disassembled |
|
Item |
Cause |
Remark |
|
Front/rear brake pad |
Wear |
Minimum thickness: 1.0 mm (0.04 in) |
|
Sub-frame mounting bolt |
Fatigue or damage |
|
|
Chain guide plate |
Wear or damage |
|
|
Side cover |
Damage |
|
|
Front visor |
Damage |
|
|
Front/rear fender |
Damage |
|
|
Clutch lever/holder |
Freeplay or damage |
|
|
Brake lever |
Freeplay or damage |
|
|
Hot start lever |
Freeplay or damage |
|
|
Handlebar |
Bends or cracks |
|
|
Throttle housing |
Damage |
|
|
Grip rubber |
Damage |
|
|
Gearshift pedal |
Damage |
|
|
Brake pedal |
Damage |
|
|
Chain adjuster/bolt |
Damage |
|
|
Air cleaner |
Damage |
NOTE:
• These parts and their possible replacement schedule are based upon average riding conditions.
• Machines subjected to severe use require more frequent servicing.
|
|
|
FUEL LINE |
|
05 - '07 shown |
Check the fuel line for deterioration, damage or leakage.
Replace the fuel line if necessary.
|
|
|
'05 - '07 shown: |
|
FUEL JOINT |
Remove the fuel tank (page 3-8).
Drain the fuel from the fuel tank into an approved gasoline container.
Disconnect the fuel lines from the fuel joint.
|
After '07 shown: |
|
FUEL JOINT |
|
FUEL LINES |
|
|
Remove the bolts and fuel joint.
Wash the fuel filter in high flash-point cleaning solvent.
Check that the O-ring is in good condition and install it onto the fuel valve.
Install the fuel joint in the reverse order of removal.
After installation, Install the fuel tank (page 3-8).
make sure there are no fuel leaks.
