The Technique of FURNITURE MAKING
SAW KERFING
This traditional method is not now used to any great extent in production furniture-making, but it still has an important role in smaller workshops, as it is often a more economic method in one-off work than laminating. In practice a series of saw cuts are run down to within about 1/8 in (3 mm) of the outer face (319:1) according to the wood species, and the closer the cuts are the easier the wood will bend, with hard oak requiring a spacing of 1/4 in (6 mm) or less. There is a tendency for the bend to form a series of small flats at (A) not discernible in the white but magnified under a gloss polish, therefore highly finished surfaces should not be bent by this method. It is, however, useful for bending sheets of stiff plywood or laminboard and 319:2, 3 show its application to lengths of very hard English maple moulding (A) which warped badly after they had been worked. Saw cuts were run in 319:2 down to the dotted line (A), the moulding G-cramped/C-clamped down to a level surface and small glued wedges inserted as 319:3. Plenty of time was allowed for the glue to harden and the straightened moulding gave no further trouble. (See also Restoration, repairs and wood finishing, Part X).
LAMINATING
320 Chair made in laminated ash from one shaped former/form only, by John Varley |