Materials and the Environment: Eco-Informed Material Choice

Exercises

E.1.1. Use Google to research the history and uses of one of the follow­ing materials:

■ Tin

■ Glass

■ Cement

■ Bakelite

■ Titanium

■ Carbon fiber

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Exercises

 

Present the result as a short report of about 100-200 words (roughly half a page). Imagine that you are preparing it for schoolchildren. Who used the material first? Why? What is exciting about the material? Do we now depend on it, or could we, with no loss of engineering performance or great increase in cost, live without it?

E.1.2. There is international agreement that it is desirable (essential, in the view of some) to reduce global energy consumption. Producing mate­rials from ores and feedstocks requires energy (its "embodied energy"). The following table lists the energy per kg and the annual consumption of five materials of engineering. If consumption of each material could be reduced by 10%, which material offers the greatest global energy saving? Which the least?

Material

Embodied energy MJ/kg

Annual global consumption (tonnes/year)

Steels

29

1.1 X 109

Aluminum alloys

200

3.2 X 107

Polyethylene

80

6.8 X 107

Concrete

1.2

1.5 X 1010

Device-grade

silicon

Approximately

2000

5 X 103

E.1.3. The ultimate limits of most resources are difficult to assess pre­cisely, although estimates can be made. One resource, however, has a well-defined limit: that of usable land. The surface area of Earth is 511 million square km, or 5.11 X 1010 hectares (a hectare is 0.01 sq. km). Only a fraction of this is land, and only part of that land, is useful; the best estimate is that 1.1 X 1010 hectares of Earth's surface is biologi­cally productive. Industrial countries require 6+ hectares of biologically productive land per head of population to support current levels of con­sumption. The current (2008) global population is close to 6.7 billion (6.7 X 109). What conclusions can you draw from these facts?

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2.1 Exercises

Exercises
Подпись: Resource consumption and its drivers

Introduction and synopsis

You can't understand or reach robust conclusions about human influence on the environment without a feel for the quantities involved. This chapter

The Bingham Canyon copper mine in Utah, now 1.2km deep and 4 km across, and a Caterpiller truck that is part of the excavation equipment. (Images courtesy of Kennecott Utah Copper.)

is about their orders of magnitude. As we saw in Chapter 1, manufacturing today is addictively dependent on continuous flows of materials and energy. How big are these? A static picture—that of the values today—is a starting point, and the quantities are enormous. And of course they are not static. Growth is the life's blood of today's consumer-driven economies. An econ­omy that is not growing is stagnant, sick (words used by economics corres­pondents for The Times). Business enterprises, too, seem to need to grow to survive. And all this growth causes the consumption of materials and energy to rise, or at least it has done so until now. Growth can be linear, increasing at a constant rate. It can be exponential, increasing at a rate pro­portional to its current size. And as we saw in Chapter 1, it can sometimes increase even faster than that.

Exponential growth plays nasty tricks. Something cute and cuddly, grow­ing exponentially, gradually evolves into an oppressive monster. Exponential growth is characterized by a doubling time: anything growing in this way doubles its size at regular, equal intervals. Money invested in fixed-rate bonds has a doubling time, though it is usually a long one. The consump­tion of natural resources—minerals, energy, water—grows in a roughly expo­nential way: they, too, have doubling times, and some of these are short. Certain resources are so abundant that there is no concern that we are using them faster and faster; the resources from which aluminum, calcium, chlorine, hydrogen, iron, magnesium, nitrogen, oxygen, potassium, silicon, sodium, and sulfur are drawn are examples. But others are not; their ores are localized and the amount economically available is limited. Then the doubling-up nature of exponential growth becomes a concern: consumption cannot continue to double forever. And extracting and processing any mate­rial, whether plentiful or scarce, uses energy—lots of energy—and it too is a resource under duress.

This situation sounds alarming, and many alarming statements have been made about it. But consider this: the exhaustion time for reserves of the ores of copper, in 1930, was estimated to be 30 years; today (2008) the exhaustion time of copper reserves is calculated as... 30 years. There is obviously something going on here besides exponential growth. This chap­ter explores it.

Materials and the Environment: Eco-Informed Material Choice

Eco-audits

Figure 7.1 shows the procedure for the eco-audit of a product. The inputs are of two types. The first are drawn from a user-entered bill of materials, process choice, transport …

Exploring the data: property charts

Data sheets like those of Chapter 12 list material properties, but they pres­ent no comparisons and they give no perspective. The way to achieve these is to plot material property …

Energy and CO2 footprints of energy, transport, and use

Energy is used to make materials and to shape, join, and finish them to make products. Energy is used to transport the products from where they are made to where …

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