BEARING REPLACEMENT
SHOCK ARM NEEDLE BEARING
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Press the needle bearings (shock link side and swingarm side) out of the shock link using the special tools and a hydraulic press.
TOOLS:
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07949-3710001 07746-0010700 07746-0040500 07746-0030300 |
Driver
Attachment, 24 x 26 mm Pilot, 20 mm Attachment, 30 mm I. D.
Press the needle bearings (shock absorber side) out of the shock link using special tools and a hydraulic press.
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DRIVER |
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TOOLS:
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07749-0010000 07746-0010700 07746-0041400 07746-0030300 |
Driver
Attachment, 24 x 26 mm Pilot, 19 mm Attachment, 30 mm I. D.
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DRIVER |
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r- NEEDLE BEARINGS |
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6.0 - 6.5 mm (0.24-0.26 in) |
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NEEDLE BEARINGS |
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3.0-3.2 mm (0.12-0.13 in) |
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Press the needle bearing into the shock arm with the marked side facing out. |
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07749-0010000 07746-0010700 07746-0040500 |
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4.4- 4.7 mm (0.17-0.19 in) |
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NEEDLE BEARINGS |
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Press the needle beanng into the shock arm with the marked side facing out. |
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07749-0010000 07746-0010700 07746-0040500 |
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Press the needle bearing into the shock arm with the marked side facing out. |
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07749-0010000 07746-0010700 07746-0041400 |
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Pack a new needle bearing with grease. Press a new needle bearing into the shock absorber side pivot with the special tools and a hydraulic press so that the needle bearing surface is 3.0 - 3.2 mm (0.12 - 0.13 in) below the end of the shock arm surface. |
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Pack new needle bearings with grease. Press new needle bearings into the swingarm side pivot with the special tools and a hydraulic press so that the needle bearing surface is 4.4 - 4.7 mm (0.17 -0.19 in) below the end of the shock arm surface. |
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Pack new needle bearings with grease. Press new needle bearings into the shock link side pivot with the special tools and a hydraulic press so that the needle bearing surface is 6.0 - 6.5 mm (0.24 - 0.26 in) below the end of the shock arm surface. |
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TOOLS: Driver Attachment, 24 x 26 mm Pilot, 20 mm |
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TOOLS: Driver Attachment, 24 x 26 mm Pilot, 20 mm |
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TOOLS: Driver Attachment, 24 x 26 mm Pilot, 19 mm |
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SHOCK LINK NEEDLE BEARING
Remove the needle bearing from the shock link.
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NEEDLE BEARING
SHOCK LINK |
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DRIVER |
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4.4-4.7 mm
NEEDLE —5ЩШШ BEARINGS |
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Press the needle bearing into the shock link with the marked side facing out. |
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ATTACHMENT/PILOT |
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Pack new needle bearings with grease. Press new needle bearings into the pivot with the special tools and a hydraulic press so that the needle bearing surface is 4.4 - 4.7 mm (0.17 - 0.19 in) below the end of the shock arm surface. TOOLS: Driver 07749-0010000 Attachment, 24 x 26 mm 07746-0010700 Pilot, 20 mm 07746-0040500 |
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SIDE COLLARS |
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DUST SEALS |
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WASHERS |
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PIVOT COLLAR |
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Apply multi-purpose grease NLGI No.2 (molybdenum disulfide additive) to the shock arm, dust seal lips, side collar seating surface and needle bearing rolling area.
• Make sure the needle bearing rollers are in position before installing.
Number of needle rollers:
Shock link side: 32 Swingarm side: 32 Shock absorber side: 27
Install the dust seals and washers (shock link side).
Install the dust seals to the shock arm (swingarm side).
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PIVOT COLLARS |
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SIDE COLLARS |
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Install the pivot collar, side collars and dust seals (shock absorber side).
Install the pivot collars and side collars to the shock arm (swingarm side, shock link side).
Apply multi-purpose grease NLGI No.2 (molybdenum disulfide additive) to the dust seal lips, side collar seating surface and needle bearing rolling area.
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Install the dust seals, pivot collar and side collars.
• Make sure the needle bearing rollers are in position before installing.
Number of needle rollers: 32
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'05 - '07 shown: |
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BOLT/NUT/WASHER |
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RDI т/Ml IT/WAQHPR л (FRAME SIDE) M |
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(SWINGARM SIDE) SHOCK ARM |
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BOLT/NUT/WASHER (SHOCK LINK SIDE) |
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SHOCK LINK |
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LOWER BOLT/NUT |
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BOLT/NUT/WASHER (SWINGARM SIDE) |
Apply oil to the shock arm and shock link nut threads and flange surface.
Loosely install the following:
- Shock link
- Shock link bolt/nut/washer (frame side)
- Shock arm
- Shock arm bolt/nut/washer (swingarm side) NOTE:
After '07: Align the flat surfaces of the shock arm bolt and swingarm.
- Shock arm bolt/nut/washer (shock link side)
Install the shock absorber lower mounting bolt aligning the flat side of the bolt with the stopper on the shock absorber.
Tighten all nuts to the specified torque.
TORQUE:
Shock link nut (frame side):
53 N m (5.4 kgf-m, 39 Ibf-ft)
Shock arm nut (swingarm side):
53 N-m (5.4 kgf-m, 39 Ibf ft)
Shock arm nut (shock link side):
53 N-m (5.4 kgf-m, 39 Ibf-ft)
Shock absorber lower mounting nut:
44 N-m (4.5 kgf-m, 32 Ibf-ft)
'05 - '07:
BOLT/NUT/WASHER (FRAME SIDE)
SHOCK LINK
LOWER
BOLT/NUT
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Ish |
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BOLT/NUT/WASHER |
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SHOCK ARM |
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LOWER BOLT/NUT |
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SHOCK ARM |
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BOLT/NUT/WASHER |
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BOLT/NUT/WASHER^ SIDE) I |
Install the drive chain roller with the mark facing out.
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WASHER |
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COTTER PIN |
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Tighten the nut to the specified torque.
TORQUE: 12 N m (1.2 kgf m, 9 Ibf ft)
Install the step bracket assembly and mounting bolts.
Tighten the upper mounting bolt to the specified torque.
TORQUE: 55 N m (5.6 kgf-m, 41 lbf-ft)
Tighten the lower mounting bolt to the specified torque.
TORQUE: 30 N m (3.1 kgf m, 22 lbf-ft)
Install the left step, spring, joint pin, washer and new cotter pin securely as shown.
