OUTER TUBE AND SLIDER DISASSEMBLY
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Be careful not to scratch the slider. |
Remove the dust seal and stopper ring.
Check that the slider moves smoothly in the outer tube.
If it does not, check the slider for bends or damage, and the bushings for wear or damage (page 14-19).
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BACK-UP RING |
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Carefully remove the slider bushing by prying the slot with a screwdriver until the bushing can be pulled off by hand. Remove the following: - Guide bushing - Back-up ring - Oil seal - Stopper ring - Dust seal |
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Using quick successive motions, pull the slider out of the outer tube. |
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FORK DAMPER DISASSEMBLY Set the fork damper in a vise with a piece of wood or soft jaws to avoid damage. Hold the fork damper assembly using the special tool. TOOL: Lock nut wrench, 50 mm 07WMA-KZ30100 |
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SLIDER BUSHING GUIDE BUSHING |
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DUST SEAL |
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Do not damage the slider bushing, especially the sliding surface. To prevent loss of tension, do not open the bushing more than necessary. |
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SIX POINT SOCKET, 32 mm |
FORK DAMPER
LOCK NUT WRENCH ■ FORK CAP ASSEMBLY
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FORK CAP ASSEMBLY |
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FORK DAMPER |
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Remove the fork cap assembly from the fork damper.
NOTE:
• Be careful not to damage the fork cap bushing.
• Do not disassemble the fork cap assembly.
• Replace the fork cap as an assembly if it is damaged.
Empty the fork oil from the fork damper by pumping the damper rod several times.
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FORK DAMPER
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