GEARSHIFT LINKAGE
|
BOLT |
Remove the following:
- Right crankcase cover (page 11 -5)
- Clutch (page 11-7)
When removing the Remove the bolt and gearshift pedal.
gearshift pedal, mark the pedal position to ensure correct reassembly in its original location.
І GEARSHIFT PEDAL
|
WASHER |
Before removing Remove the gearshift spindle and washer from the the gearshift crankcase.
spindle, clean the gearshift spindle splines at gearshift pedal.
GEARSHIFT SPINDLE
|
DRUM SHIFTER |
|
BOLTS |
Remove the shifter collar.
Do not let the Remove the bolts, guide plate and drum shifter as
ratchet pawls fall an assembly. when removing the guide plate and drum shifter.
|
COLLAR |
GUIDE PLATE
Remove the shift drum center pin and shift drum center.
J SHIFT DRUMCENTEF^IN
|
STOPPER ARM |
|
BOLT |
Remove the bolt, stopper arm, washer and return spring.
Remove the drum pin from the shift drum.
WASHER
RETURN SPR NG
GEARSHIFT SPINDLE
|
GEARSHIFT SPINDLE |
Check the gearshift spindle for bend, wear or damage.
Check the return spring for fatigue or damage.
RETURN SPRING
|
|
|
GUIDE PLATE DRUM SHIFTER |
|
RATCHET PAWL A / RATCHET PAWL В |
|
PLUNGER SPRING |
|
|
|
RATCHET PAWL Remove the following: - Guide plate - Drum shifter - Ratchet pawls - Plungers - Springs Clean the ratchet pawl A, ratchet pawl B, plungers, springs and drum shifter with clean transmission oil. Check each part for wear or damage. Apply clean transmission oil to each parts. Assemble the drum shifter, springs, plungers, ratchet pawl A and ratchet pawl В in the guide plate as shown. |
|
STOPPER ARM |
|
BOLT WASHER |
|
INSTALLATION Install the drum pin into the hole on the shift drum. Install the return spring, washer and stopper arm and tighten the gearshift stopper arm bolt to the specified torque. TORQUE: 12 N m (1.2 kgf m, 9 Ibf ft) Check the gearshift stopper arm for proper operation. |
RETURN SPRING
|
SHIFT DRUM CENTER |
Move the stopper arm out of the way using a screwdriver.
Align the shift drum center groove with the drum pin.
STOPPER ARM
Clean and apply locking agent to the gearshift drum center pin threads and then install it.
Tighten the gearshift drum center pin to the specified torque.
TORQUE: 22 N m (2.2 kgf m, 16 lbf-ft)
SHIFT DRUM CENTER PIN
|
GUIDE PLATE |
|
UP" MARK |
|
BOLTS |
|
Set the drum center in a position other than neutral. While holding the ratchet pawls in place in the guide plate and drum shifter. Install the drum shifter assembly by aligning the hole of the drum shifter with the shift drum center pin, and guide plate "UP" mark facing up. Install and tighten the guide plate bolts. Install the shifter collar onto the drum shifter. |
DRUM SHIFTER
|
WASHER |
Do not forget to Install the washer and gearshift spindle into the install the washer crankcase while aligning the spring ends with the onto the gearshift crankcase stopper pin and the gearshift spindle with spindle the shifter collar.
GEARSHIFT SPINDLE
|
BOLT |
Apply oil to the gearshift spindle serration area. Install the gearshift pedal on its original position as marked during removal.
Tighten the bolt to the specified torque.
TORQUE: 12 Nm (1.2 kgf m, 9 Ibf ft)
Move the gearshift pedal and check the shift mechanism for smooth operation.
Install the following:
- Clutch (page 11-12)
- Right crankcase cover (page 11-6)
I GEARSHIFT PEDAL
