ANUAL SERVICE M

CAMSHAFT HOLDER BEARING REPLACEMENT

Drive out the bearing.

Install a new bearing into the camshaft holder using the special tools.

TOOLS:

Driver

Attachment, 37 x 40 mm Pilot, 20 mm

After installing the bearing, lubricate it with engine oil.

ASSEMBLY

CAMSHAFT HOLDER

DECOMPRESSOR PLUNGER

DECOMPRESSOR SHAFT

"1

SNAP RING

Apply molybdenum oil solution to the camshaft journal and lobes.

Install the camshaft to the camshaft holder.

NOTICE

Make sure the intake cam lobes are facing up when installing the camshaft to prevent damaging the intake lifter bores.

Make sure the snap Install the snap ring into the groove of the camshaft

ring is firmly seated holder. in the groove.

Apply molybdenum oil solution to the rocker arm bore and valve slipper surfaces.

Install the rocker arm and rocker arm shaft into the camshaft holder.

Install a new stopper ring into the groove of the camshaft holder.

Apply molybdenum oil solution to the decompressor plunger sliding surface and decompressor shaft 20.9 mm, 14 mm O. D. areas.

Install the decompressor plunger and

decompressor shaft into the camshaft by aligning the groove on the plunger and pin on the shaft as shown.

CYLINDER HEAD REMOVAL

Remove the following:

- Ignition coil (page 18-8)

- Exhaust pipe (page 3-13)

- Carburetor (page 6-11)

- Camshaft holder assembly ('05 - '07: page 9-8, After '07: page 9-16)

- Spark plug (page 4-12)

'05and '06 Remove the PAIR control valve (page 6-30).

California type Qrgjn the coo|ant (page 7-7).

After 06:

Be careful not to let Remove the shims.

the shims fall into e j^e shims can be easily removed with tweezers

the cylinder. .

or a magnet.

• Mark all valve shims so they can be installed in their original position.

Remove the upper engine mounting nut, bolt and fuel hose clamp.

Remove the bolts, clutch cable guide and engine hanger plates.

BOLT/NUT

CABLE GUIDE

Loosen the hose band screw and disconnect the upper radiator hose.

Remove the cylinder head mounting bolts. Loosen the cylinder mounting bolt.

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CYLINDER MOUNTING BOLT

Loosen the cylinder head nuts in a crisscross pat­tern in two or three steps.

Be careful not to let Remove the nuts, washers and cylinder head.

the nuts and washers fall into the left crankcase.

NUTS/WASHERS

Remove the gasket and dowel pins.

GASKET