The Technique of FURNITURE MAKING

Animal glues

The universal type is Hide prepared by boiling bones, hides, etc. in water, and obtainable in hard cake form which must be broken up in an old piece of sacking and soaked for 12 hours before heating; in pearl, grain and bead forms requiring only a short soaking time; and in liquid glues {Croid, Adams, etc.) in which the addition of formaldehyde keeps the glue sweet in storage, and acetic acid lowers the gel point. Casein glues prepared from milk curds are excellent all-purpose glues requiring the addition of cold water only, but stain woods rich in tannic acid although so-called non-staining types are available. Fish glues prepared from fish offal and skins (Seccotine, etc.) are extremely useful for small repair-work, but lack sufficient strength for structural work. Animal- blood glues are water resistant if hot pressed and are used in cheap foreign plywoods. All these glues set by chilling or absorption or evaporation of the water content.

Vegetable glues

Dextrine (British Gum) and rye-flour glues have no application in assembly-work, and are only used for table-lining, etc. Cassava-starch and soya-bean glues are used for interior quality plywoods, while rubber glues are used in leather-work and upholstery, and also for bonding decorative laminated plastics.

Synthetic resin (plastic) glues

While a great deal of furniture is still glued with animal adhesives, synthetic resin glues are extensively used in practically every manu­facturing industry, and offer unparalleled advantages in certain classes of work where ease of working, rapid setting, great strength, permanence and water-resistant properties are called for. A considerable advantage for small craftsmen is their tolerance of low temperatures, for they can be satisfactorily worked in relatively cold conditions (50° F [10° C]), whereas animal glues require heated conditions for satisfactory results. Conversely, all synthetic resin glues are thermosetting, and respond to heat which greatly accelerates the setting-rate.

The type of synthetic resin glue most com­monly used in furniture-making is urea form­aldehyde (UF), which has adequate strength, durability and water-resistance for all types of indoor-work, will set at normal room tempera­tures, and is relatively inexpensive. Phenol formaldehyde (PF) is used where great strength, durability and water resistance is necessary, but heat is required for the set and the glue-line is dark coloured, and therefore it is confined to heavy constructional work and plywood manu­facture including 'exterior' quality ply. Resorcinol formaldehyde (RF) has outstanding durability under the severest conditions and is therefore used mainly for exterior work. Here again a dark glue-line is formed which is sometimes used for its decorative possibilities (archery bow laminations). Melamine for­maldehyde (MF) is more expensive, and is usually employed as a fortifier of other glues and for the top coating of decorative laminated plastics (formica, etc.). Polyvinyl acetate emulsion (PVA) is ready mixed, requires no accelerator and is extensively used for gluing or strengthening a variety of substances, but it lacks the great strength of straight synthetics, and tends to creep from thick joints under humid conditions. (Many so-called PVA adhesives are no longer composed of polyvinyl acetate and a better term is, therefore, emulsion glue. They are thermoplastic, with high-tensile strength but little inherent strength in thick films and with little if any penetration, therefore they should not be used in tropical climates, for gap-filling work or for dowelling. They are, however, useful for close-contact work with moderate pressure, and as they do not become brittle with age they can be used for laying plastic laminates. Bearing in mind their limitations they are in all probability the most popular type or glue for the small user). Epoxy resin glues require no volatile solvent, and are, therefore, capable of bonding non-porous materials, metals, glass, china, etc. A comparison of the various types is listed on p. 79.

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The Technique of FURNITURE MAKING

ESTIMATING THE COST OF MAN-HOURS IN HANDWORK

Where no previous records are available the proprietor must assess his own capabilities and those of his employees. Common joinery items are usually in softwood of fairly large dimensions, with …

Costs of man-hours

The total cost of man-hours at the rates paid, plus overtime rates where applicable, plus health insurance, pensions, paid holidays, etc. have to be considered. Here again these may be …

Appendix: Costing and estimating

Costing is the pricing of completed work taking into account not only all the direct expenses— materials, wages and insurances, fuel and power, machining costs, workshop expenses, etc.—but also a …

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