The welding of aluminium and its alloys

British and ISO standards related to welding and aluminium

Listed below are all of the European and ISO standards that are related to the properties, composition and product forms of aluminium and its alloys. The list also includes design codes, welding specifications, procedure and welder approval specifications, welding guides and health and safety speci­fications. The list is up to date at the time of writing - May 2002 - but it should not be regarded as a definitive up-to-date listing as specifications, in particular the EN and ISO standards, are being introduced on an on-going basis and the equivalent BS specifications withdrawn.

No.

Std source

Number

Part

Year

1

British

BS 499

1991

2

British

BS 499

Part 1

1992

3

British

BS 499

Part 2

1980

4

British

BS 499

Part 2C

1992

5

British

BS 499

Part 3

1992

6

British

BS 638

7

British

BS 638

Part 4

1996

8

British

BS 638

Part 5

1988

9

British

BS 638

Part 7

1984

10

British

BS 638

Part 8

1984

11

British

BS 638

Part 9

1990

12

British

BS 638

Part 10

1990

13

British

BS 679

Obsolescent

Replaces

Welding terms and symbols

Welding brazing and thermal cutting glossary

Specification for symbols for welding

Welding symbols

Specification for symbols for welding Arc welding power sources, equipment and accessories Specifications for welding cables Specifications for accessories Specifications for safety requirements for installation and use

BSEN 24063, BSEN 22553

BSEN 22553

BSEN 60974-12

BSEN 50078, BSEN 60974-11

BSEN 60974-1:1990

BSEN 166:1996, BSEN 167:1995, BSEN 168:1995, BSEN 169:1992

Specifications for power sources for manual arc welding with limited power Specifications for safety requirements for arc welding equipment: welding power sources Specification for filters, cover lenses and backing lenses for use during welding and similar operations

No. Std source Number Part Year

14 TOC o "1-5" h z British BS 1470 1987

15 British BS 1471 1972

16 British BS 1472 1972

17 British BS 1473 1972

18 British BS 1474

19 British BS 1475 1972

20 British BS 1490 1988

Specification for wrought aluminium and aluminium alloys for general engineering purposes - drawn tube Specification for wrought aluminium and aluminium alloys for general engineering purposes: drawn tube Specification for wrought aluminium and aluminium alloys for general engineering purposes: forging stock and forgings

Specification for wrought aluminium and aluminium alloys for general engineering purposes: rivet, bolt and screw stock Specification for wrought aluminium and aluminium alloys for general engineering purposes: bars, extruded round tubes and sections Specification for wrought aluminium and aluminium alloys for general engineering purposes - wire Specification for aluminium and aluminium alloy. Ingots and castings for general engineering purposes

Obsolescent

Replaces

BSEN 485-1-4, BSEN 515, BSEN 573 1-4

ISO 209-1, ISO 209-2, BSEN 586 1&2,

BSEN 604-1, BSEN 603 1&2

ISO 209-, ISO 209-2

ISO 6362, ISO 209-, ISO 209-2, BSEN 755 1-6

BSEN 1301 1 to 3

ISO 3522, ISO 7722, BSEN 1676

21 TOC o "1-5" h z British BS

22 British BS

23 British BS

24 British BS

25 British BS

26 British BS

Part 4 1990

Part 1

1981

27 TOC o "1-5" h z British BS

28 British BS

29 British BS

30 British BS

31 British BS

32 British BS

33 British BS

34 British BS

35 British BS

36 British BS

37 British BS

Part 1 1985

Part 1 Part 4 Part 10 Part 11 Part 12

Part 13 Part 15

1992

BS 8118 BS 8118 BS 8118

38 British

39 British

40 British

Part 1 1991

Part 2 1991

Specification for protective clothing for welders

Filler rods and wires for gas-shielded arc welding

Specification for aluminium and aluminium alloys and magnesium alloys

TIG welding

BSEN 1011-4

BSEN 895,

BSEN 910, BSEN 1320, BSEN 1321

Specification for TIG welding of aluminium, magnesium and their alloys

Methods of testing fusion welds in aluminium and aluminium alloys

MIG welding

Specification for MIG welding of aluminium

and aluminium alloys Specification for wrought aluminium and alloys for general engineering purposes Part 1 Longitudinally welded tube Part 4 Solid extruded bars and sections Part 10 Drawn tube Part 11 Forging stock and forgings Part 12 Bars, extruded round tube and sections Part 13 Welding wire

Part 15 Bar, extruded round tube and sections Code of practice for validation of arc welding equipment Structural use of aluminium Code of practice for design Specification for materials, workmanship and protection

No. Std source Number Part Year

41

European

BS EN 166

1996

42

European

BS EN 167

1996

43

European

BS EN 168

1996

44

European

BS EN 169

1992

45

European

BS

EN

287

46

European

BS

EN

287

Part

2

1992

47

European

BS

EN

288

48

European

BS

EN

288

Part

1

1992

49

European

BS

EN

288

Part

2

1992

50

European

BS

EN

288

Part

4

1992

51

European

BS

EN

470

52

European

BS

EN

470

Part

1

1995

53

European

BS

EN

485

54

European

BS

EN

485

Part

1

55

European

BS

EN

485

Part

2

56

European

BS

EN

485

Part

3

Obsolescent

Replaces

Personal eye-protection. Specifications Personal eye-protection. Optical test methods Personal eye-protection. Non-optical test methods

Specification for filters for personal eye - protection equipment used in welding and similar operations Approval testing of welders for fusion welding Aluminium and aluminium alloys Specification and approval of welding procedures for metallic materials General rules for fusion welding Welding procedure specification for arc welding Welding procedure tests for the arc welding of aluminium and its alloys Protective clothing for use in welding and allied processes General Requirements

Aluminium and aluminium alloys. Sheet, strip and plate

Part 1 Inspection and delivery conditions Part 2 Mechanical properties Part 3 Tolerance on shape and dimensions - hot rolled products

European

BS EN 485

Part 4

European

BS EN 486

European

BS EN 487

European

BS EN 515

European

BS EN 573

European

European

European

European

European

BS EN 573 BS EN 573 BS EN 573 BS EN 573 BS EN 575

Part 1 Part 2 Part 3 Part 4

European

BS EN 576

European

European

European

BS EN 586 BS EN 586 BS EN 586

Part 1 Part 2

European

BS EN 601

European

BS EN 602

European

BS EN 603

European

European

European

BS EN 603 BS EN 603 BS EN 604

Part 1 Part 2

Part 4 Tolerance on shape and dimensions - cold rolled products Aluminium and aluminium alloys. Extrusion ingots

Aluminium and aluminium alloys. Rolling ingots

Aluminium and aluminium alloys. Wrought products. Temper designations Aluminium and aluminium alloys. Chemical composition and form of wrought products Numerical designation system Chemical symbol based designation system Chemical composition Forms of products

Aluminium and aluminium alloys. Master alloys produced by melting Aluminium and aluminium alloys. Unalloyed aluminium alloys for remelting Aluminium and aluminium alloys. Forgings Part 1 Inspection and delivery conditions Part 2 Mechanical properties and additional requirements Aluminium and aluminium alloys. Chemical composition of castings in contact with food Aluminium and aluminium alloys. Wrought products. Chemical composition of semi­products in contact with food Aluminium and aluminium alloys. Wrought forging stock Part 1 Inspection and delivery conditions Part 2 Mechanical properties Aluminium and aluminium alloys. Cast forging stock

No. Std source Number Part Year

77

European

BS

EN

604

Part

1

78

European

BS

EN

604

Part

2

79

European

BS

EN

719

1994

80

European

BS

EN

729

81

European

BS

EN

729

Part

1

1995

82

European

BS

EN

729

Part

2

1995

83

European

BS

EN

729

Part

3

1995

84

European

BS

EN

729

Part

4

1995

85

European

BS

EN

755

86

European

BS

EN

755

Part

1

1997

87

European

BS

EN

755

Part

2

1997

88

European

BS

EN

755

Part

3

1996

89

European

BS

EN

755

Part

4

1996

90

European

BS

EN

755

Part

5

1996

91

European

BS

EN

755

Part

6

1996

92

European

BS

EN

895

1995

Obsolescent

Replaces

Part 1 Inspection and delivery conditions Part 2 Tolerances on dimensions and form Welding co-ordination. Tasks and responsibilities Quality requirements for welding. Fusion welding of metallic materials Guidelines for selection and use Comprehensive quality requirements Standard quality requirements Elementary quality requirements Aluminium and aluminium alloys. Extruded rod/bar, tube and profiles Technical conditions for inspection and delivery Mechanical properties

Round bars, tolerances on dimensions and form Square bars, tolerances on dimensions and form

Rectangular bars, tolerances on dimensions and form

Hexagonal bars, tolerances on dimensions and form

Destructive tests on welds in metallic materials.

Transverse tensile test

93

European

BS EN 910

1996

94

European

BS EN 1301

95

European

BS EN 1301

Part 1

1997

96

European

BS EN 1301

Part 2

1997

97

European

BS EN 1301

Part 3

1997

98

European

BS EN 1320

1997

99

European

BS EN 1321

1997

100

BS EN 1418

1998

101

European

BS

EN

1676

102

European

BS

EN

1715

103

European

BS

EN

1715

Part 1

104

European

BS

EN

1715

Part 2

105

European

BS

EN

1715

Part 3

106

European

BS

EN

1715

Part 4

107

European

BS

EN

1780

108

European

BS

EN

1011

Destructive tests on welds in metallic materials. Bend tests

Aluminium and aluminium alloys. Drawn wire Technical conditions for inspection and delivery Mechanical properties Tolerances on dimensions

Destructive tests on welds in metallic materials.

Fracture tests Destructive tests on welds in metallic materials. Macroscopic and microscopic examination of welds

Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanised and automatic welding of metallic materials Aluminium and aluminium alloys. Alloyed ingots for remelting Aluminium and aluminium alloys. Drawing stock

Part 1 General requirements and technical conditions for inspection and delivery Part 2 Specific requirements for electrical applications Part 3 Specific requirements for mechanical uses

Part 4 Specific requirements for welding applications Aluminium and aluminium alloys. Designation of unalloyed and alloyed aluminium ingots for remelting, master alloys and castings Welding recommendations for welding of metallic materials

No.

Std source

Number

Part

Year

Title

Key: Wholly or partially replaced by

Withdrawn

Obsolescent

Replaces

109

European

BS EN 1011

Part 1

1998

General guidance for arc welding

110

European

BS EN 1011

Part 4

Arc welding of aluminium and aluminium alloys

111

European

BS EN 22553

1995

Welded, brazed and soldered joints. Symbolic representations on drawings.

112

European

BS EN 24063

1992

Welded brazing, soldering and braze welding of metals. Nomenclature of process and reference numbers for symbolic representation on drawings

BS EN ISO 4063

113

European

BS EN 50078

1994

Torches and guns for arc welding

BS EN 60947-7

114

BS EN 60974

Arc welding equipment

115

BS EN 60974

Part 1

1998

Torches

116

European

BS EN 60974

Part 11

1996

Electrode holders

117

European

BS EN 60974

Part 12

1996

Coupling devices for welding cables

118

International

BS EN ISO 4063

Welding and allied processes. Nomenclature of process and reference numbers

119

International

ISO 209

Part 1

1989

Wrought aluminium and aluminium alloys. Chemical composition and forms of products - Part 1 Chemical composition. 1st edition

120

International

ISO 209

Part 2

1989

Wrought aluminium and aluminium alloys. Chemical composition and forms of products - Part 2 Forms of products. 1st edition

121

International

ISO 3522

1984

Cast aluminium alloys. Chemical composition and mechnanical properties, 2nd edition

122

International

ISO 6362

Part 1

Wrought aluminium and aluminium alloys. Extruded rods/bars, tubes and profiles - Technical conditions for inspection and delivery

Supersedes ISO 5191

123

International

ISO 6362

Part 2

Wrought aluminium and aluminium alloys. Extruded rods/bars, tubes and profiles - mechanical properties

124

International

ISO 6362

Part 3

Wrought aluminium and aluminium alloys. Extruded rods/bars, tubes and profiles. Extruded rectangular bars - tolerances on dimensions and form

125

International

ISO 6362

Part 4

Wrought aluminium and aluminium alloys extruded rods/bars, tubes and profiles. Extruded profiles - Tolerances on shape and dimensions

126

International

ISO 6362

Part 5

Wrought aluminium and aluminium alloys extruded rods/bars, tubes and profiles. Extruded round, square and hexagonal bars - tolerances on shape and dimensions

Replaces ISO 7273

127

International

ISO 7722

1985 Aluminium and aluminium alloy castings

produced by gravity or chill sand casting or by related processes. General conditions for inspection and delivery

128

British

BS. CP 119

The structural use of aluminium

129

Chemical

CS 3039

Chromated marine glue

144

prENV 1999-2

1997 Design of aluminium structures - structures susceptible to fatigue

BSI British Standards Institution Sales Department, 389 Chiswick High Road, www. bsi. org. uk Tel:

London W4 4AL 0208 996 7000

Fax: 0208 996 7001

The welding of aluminium and its alloys

Alloy designations: wrought products

Table A.4 BS EN BS EN Old BS/DTD Temperature (°C) numerical chemical number designation designation Liquidus Solidus IVIdUng range Al 99.99 1 660 660 0 AW-1080A Al 99.8 1A AW-1070A …

Principal alloy designations: cast products

Table A.3 BS EN numerical designation BS EN chemical designation Old BS number ANSI designation Temperature (°C) Liquidus Solidus Melting range Al 99.5 LM0 640 658 18 AC-46100 Al Si10Cu2Fe …

Physical, mechanical and chemical properties at 20°C

Table A.2 Property Aluminium Iron Nickel Copper Titanium Crystal structure FCC BCC FCC FCC HCP Density (gm/cm3) 2.7 7.85 8.9 8.93 4.5 Melting point (°C) 660 1536 1455 1083 1670 …

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